Making

A Kyst starts with lengths of steel tube and ends as a complete bicycle. Quite a lot happens in between.

Frames are built in small numbers here in Norway, with the cutting, fitting, joining, alignment and finishing all done with the same aim: to make each bike as well as we know how, and to keep getting better at it.

Small-scale production isn’t the fastest way to make bicycles. That’s rather the point. It gives us the time to make considered choices, pay attention to the details and treat each bike as an individual rather than another unit moving through a production line.

Precision starts with the fit
Built one frame at a time
Made here in Norway
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Small numbers

Building in small numbers gives us control over the whole process.

Each frame is prepared, fitted and checked individually. Tube choices can be adapted to the size and intended use of the bike, small details can be changed where they make sense, and problems can be dealt with properly rather than designed around a production target.

It also means the person building the bike knows the bike. From the first cut of the tubing through to final assembly, there is continuity through the process and responsibility for the result.

We don’t see low volume as a limitation. It is what allows us to make bicycles with the level of care, individuality and attention to detail that Kyst is built around.

Silver brazed

Our steel frames are joined using silver brazing.

Rather than melting the steel tubes together, brazing uses a silver-based filler to create the joint at a much lower temperature. It is a controlled, hands-on process that works particularly well with the thin-walled tubing used in modern high-quality steel frames.

Every joint starts with careful preparation and an accurate fit between the tubes. The better the fit, the better the joint. That puts a lot of the quality of the finished frame into the work done before the torch is ever lit.

It is not the fastest way to manufacture a bicycle frame, but speed isn’t the objective. The aim is a clean, strong and accurately built structure that respects the material and can be made with the degree of control we want.

 

Painted here

Paint is part of the bike, not something we send away to be added afterwards.

Every Kyst is individually prepared and painted using high-quality automotive paint systems. Working this way gives us far more freedom than a conventional range of stock colours and allows the finish to become part of the character of the bike.

That doesn’t necessarily mean every bike has to be loud or complicated. Sometimes the best finish is simple. What matters is that the colour, graphics and details have been considered together and suit the bike and the person who is going to ride it.

Painting in-house also keeps one of the most visible parts of the finished bicycle within the same process as the frame itself. From bare steel to final clear coat, we know exactly what has gone into it.

The build

We build complete bikes, not just frames with parts bolted on.

Wheels, tyres, gearing and finishing kit are chosen around how the bike will be ridden, while bar width, stem length, crank length and contact points are matched to the rider.

There’s no magic formula and no reason every bike needs the most expensive parts. It just needs the right ones.